Automation, Sensors, and Data Analytics: The Next Phase of Single-Use Bioprocessing

Single-use bioprocessing has already transformed the biopharmaceutical manufacturing landscape by offering flexibility, speed, and reduced contamination risk compared to traditional stainless-steel systems. As demand for biologics, vaccines, biosimilars, and advanced therapies such as cell and gene therapies continues to grow, the industry is now entering a new phase of evolution. This next phase is defined by the integration of automation, advanced sensors, and data analytics into single-use bioprocessing systems—fundamentally changing how biomanufacturing operations are designed, monitored, and optimized.

This technological shift is unfolding alongside strong market expansion. The global single-use bioprocessing market was valued at USD 16.2 billion in 2024 and is anticipated to reach USD 34.6 billion by 2030, growing at an annualized rate of 13.5% during the period 2025–2030. This rapid growth reflects rising adoption across biopharmaceutical manufacturing, particularly for complex biologics and personalized therapies that require flexible and efficient production platforms.

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